engineered asphalt coating to extend the life of wood railroad ties

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And the Protective Capabilities of an Asphalt Coating

Ft. Outdoor Weathering Experiment, Moisture Content Fluctuation Study

Railway Innovative Solutions, LLC

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Table of Contents

  1. Executive Summary
  2. Introduction
  3. Understanding How Moisture Affects Wood Ties
  4. Impact of UV Radiation on Degradation of Wood Surfaces
  5. Current Wood Treatment Methods and The Need for Supplementary Protection
  6. Introducing Tietan: a Formulated Asphalt Coating as Supplementary Tie Protecting Solution
  7. Performance Attributes of Tietan
  8. Outdoor Weathering Studies
  9. Summary of Benefits and Conclusions
  10. References

Executive Summary

Railroad professionals are well aware that wood rail ties inevitably deteriorate and require costly replacements. While chemical preservatives are the go-to option to extend rail tie operational lifetime, maintenance-of-way professionals have noticed alarming rates of tie deterioration, notwithstanding the type of treatment these ties have undergone. Consequently, engineers have recently sought additional solutions to the issue of expensive wood tie turnover, but have yet to find a definitive answer to improve this situation. 

Wood Rail Ties Coated with Tietan Asphalt Costing to protect them from early failure

To address this issue, Railway Innovative Solutions, LLC has formulated an asphalt-based coating under the commercial name Tietan. Tietan eliminates the threat of UV and minimizes water damage from the top surface of the tie. It is applied hot and seeps into existing openings in the wood prior to cooling, forming a durable and flexible membrane that will bond with solvent-based treatments like creosote, copper naphthenate, and DCOI. The hot asphalt is immediately covered with aggregate for slip resistance. Over time, the engineered asphalt flexes with the natural expansion and contraction of wood, ensuring a complementary protective layer to extend the service life of wood ties. 

This coating has recently demonstrated major reductions in the impact of weathering on wood, whether applied to untreated or preservative-treated nondurable hardwoods such as red oak, sweetgum, and southern yellow pine, to name a few. Outdoor weathering shows that untreated ties can deteriorate rapidly. Water and UV radiation are a threat to wood’s mechanical integrity, where their combined effect with temperature fluctuations accelerates both dimensional changes and accumulation of internal stresses. Tietan can reduce levels of water uptake by 34% on average, offering the tie a more stable environment where moisture content, stress and strain on the wood fibers can be minimized, thus reducing the development of cracks, splits, and checks. 

 

See the Research Results

 

 

Railway Innovative Solutions, LLC introduces Tietan, a high-performance asphalt coating specifically engineered to shield wood railroad ties from premature degradation. This durable, polymer-modified asphalt protects against UV rays and water damage, extending the life of crossties and bridge ties.

 

Wood railroad ties are under constant attack from water and UV rays, causing them to degrade rapidly despite chemical preservatives. Replacing these ties has become unsustainable in both cost and effort. The railroad industry needs a new solution for tie longevity.

 

Applied hot to the top surface of the tie, Tietan seeps into existing cracks, checks and splits prior to cooling, forming a resilient, flexible membrane that bonds with solvent-based treatments like Creosote, Cu-Nap and DCOI. The result is an unbreakable barrier against damaging water and UV rays, significantly extending the service life of wood ties.  

 

How Does it Work? 

Engineered with expertise from the asphalt paving industry, this polymer-modified asphalt   coating offers unmatched flexibility and adhesion. The Tietan membrane flexes with the natural expansion and contraction of wood, creating a waterproof shield similar to asphalt shingles that protect millions of homes nationwide.  

Designed to bond to wood treated with traditional chemical preservatives, Tietan offers supplemental protection, preventing preservatives from being worn away by the elements, and sealing cracks that break through the preservative layer.  

 

Wood Tie with checks and splits that is vulnerable to water and UV ray damage without Tietan
Availability 

Tietan asphalt coating is now in use on ties at several sites across the country. “Our customers in the rail industry have embraced Tietan, recognizing its potential to address tie failure issues. We are thrilled with the enthusiastic reception and expanding implementation”, says Buddy Clark, VP of Railway Innovative Solutions, LLC. 

To try out this innovative asphalt product on your ties, contact info@tietan.com.

 

About  

Tietan is developed in the labs of the Heritage Research Group and owned and distributed exclusively through Railway Innovative Solutions, LLC, a company of The Heritage Group. At Railway Innovative Solutions, LLC, we offer pioneering technologies for wood tie protection, addressing critical challenges in railroad infrastructure. With Heritage Research Group’s innovative problem-solving approach and leading-edge research and development capabilities, we are committed to building a sustainable future, one wood tie at a time. Our flagship rail product, Tietan is an engineered asphalt coating that extends the life cycle of wood railroad ties, delivering both durability and cost savings. To learn more, contact VP Buddy Clark at buclark@tietan.com. 

The asphalt coating is topped with aggregate (small rocks) for slip resistance.
The asphalt coating is topped with aggregate (small rocks) for slip resistance.
Out-of-track Bridge Tie Application. Crossties can be coated in-track or at a tie manufacturing facility.
Out-of-track Bridge Tie Application. Crossties can be coated in-track or at a tie manufacturing facility.